Safety, ergonomics, and workflow are essential elements in any design or assembly process, as they have a direct impact on worker efficiency and well-being, as well as the quality of the final product. In our company, we specialize in the creation, testing, and execution of manufacturing cells, using a combination of advanced materials, detailed time and motion analysis, and innovative applications such as Karakuri Kaizen, which optimize processes without the need for external energy.
Our services are designed to cover every aspect of the manufacturing process, from conceptualization to implementation, ensuring that each cell or structure meets the highest standards of safety, functionality, and productivity:
• 3D modeling and technical calculations: We use advanced modeling software to design and simulate manufacturing cells. We perform precise calculations of loads, workflows, and mechanical requirements, ensuring that each design is optimized for its function and is safe and efficient.
• Measuring, cutting and assembly: We handle the precise measurement and cutting of any material, ensuring that structures and carts are constructed to fit the exact needs of the process. Our specialized team ensures that the assembly is of high quality, meeting all required technical specifications.
• Proper Torque Application: A secure and durable joint is essential for ensuring the quality and safety of any structure. Therefore, we ensure that the proper torque is applied at each joint, complying with EHS (Environmental, Health, and Safety) standards, which guarantees the integrity of the assemblies and minimizes the risk of future failures.
• Customization of Carts and Cells: We understand that each process is unique, which is why we offer complete customization of manufacturing carts and cells, adapting them to both the product characteristics and the operator's needs. This includes ergonomic design to improve comfort and reduce operator fatigue, contributing to increased productivity and safety in the workplace.
• Industrial Engineering: Our team of industrial engineers conducts thorough time and motion analyses to optimize workflow and reduce downtime. Additionally, we design efficient layouts and develop visual standardization solutions like ANDON or visual factories, which enable operators to quickly identify any deviations or problems in the process, facilitating faster and more effective decision-making.
Our comprehensive approach combines best practices in industrial design with advanced technology and a deep understanding of manufacturing processes, allowing our clients to improve operational efficiency, reduce costs, and enhance safety in their facilities. Whether you need to improve an existing manufacturing cell or develop a new one from scratch, our team is ready to provide customized solutions that transform your production process.